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Feed base
Sprouted grain
The grain base complements the microalgae part of the formulation.Sprouted grain is considered a natural component of the feed platform.
Technology
Key technology contours
Water preparation, photobioreactor, batch control and industrial scaling are combined into chlorella microalgae production technology.
Technology circuit
From medium to application
Six stages of the closed production cycle.
Medium
Water, pH, ORP and sanitation define the starting conditions for cultivation.
Light and CO2
Photoperiods, carbon dioxide and nutrients are adjusted for the culture.
Photobioreactor
The reactor combines light, mixing, medium and temperature control.
Biomass growth
Chlorella vulgaris IFR No. C-111 builds biomass.
Batch control
The suspension is checked before application or processing.
Application
The biomass is considered for feed, raw-material and aquaculture scenarios.
Chlorella
Culture composition changes with cultivation conditions
Chlorella composition depends on cultivation conditions and process parameters.
100%dry matter
Proteins
55%Fats
8%Carbohydrates
12%Ash components
25%Scaling
Pilot → installation → plant
The project scales sequentially from the pilot installation to industrial production.
Engineering
Installation scheme is included in project materials
The detailed installation scheme is included in the presentation materials.
Presentation materials
The public package contains schemes, installation logic and application context.
Open materials- 100 L
Initial installationStary Oskol
- 300-400 L
Experimental and pilot installationsNovosibirsk · Sochi · Moscow
- 500 L/day
First industrial steppilot
- 10,000 L
Installation designMoscow
- 100,000 L/day
Target scale2,500-3,000 sq m · 128 employees · 3 shifts
Aquaculture
Feed concept
The project proposes studying a combination of chlorella microalgae and sprouted grain for feeds.
Open materialsFeed
Sprouted grain and chlorella suspension form the basis of the feed concept.
Water
Catholyte, anolyte and water preparation form one technology circuit.
Growth
Environmental parameters support stable microalgae biomass development.
Less waste
A closed technology circuit reduces losses of raw materials and water.
Official position
Technology, scaling and the company's task
Industrial technology
Work on the industrial technology began in 2011.
Scaling
The technology increases production speed four- to fivefold.
Bioeconomy
The company develops the project within the industrial bioeconomy framework.
Production series
The technology model is designed for the sequential construction of production sites.